Description
- Dual drive clamping beam with ball screw spindle system for more clamping power.
- 9.84 inch opening height on 180° rotating combi clamping beam with 2 tooling stations as 4.92 inch high segmented goat foot tools on station 1 and 30° single piece sharp nose tool on station 2.
- Solid lower beam with channels and 2 sets of single piece folding tools as 0.59 and 1.57 inch wide.
- Manual folding beam adjustment.
- ERFOLD BASIC CNC LBL control software on 15.6″ touchscreen controller with swivel arm.
- 59 inch servo back gauge system with pneumatic solid fingers and sheet support table with ball casters.
- Front light barriers.
- COMBI UPPER BEAM WITH 2 TOOLING STATIONS
- Thanks to 180° rotating 2 station clamping beam, according to your part and programming, the beam can switch to suitable station and make you easily do the deep/box bending or long/profile bendings at the same machine, just in seconds, without changing the tool set-up.
- With its 9.84 in. opening height capacity, you can do box/pan bendings up to 4.92 in. depth
- Thanks to the dual driven ballscrew spindle system, you can use maximum power for clamping, especially effective for hemming operations
- Thanks to its brass and oil-free friction plates on the linear guides, you can work for years without any lubrication or maintenance
- Also thanks to the protective bellows, no dirt or dust is allowed in the swivel parts of this axis
- 59 INCH SERVO BACK GAUGE WITH RECTANGULAR SHEET SUPPORT TABLE
- 59 inch servo driven back gauge system
- 59 inch long rectangular sheet support table with stainless ball-casters
- 14 set pneumatic lifted gauging arms with solid fingers + pneumatic triangle fingers as 2 sectors
- Sliders can be pulled back to create space for down flanges at the back of the bottom tool
- FOOT PEDAL WITH 3 SWITCHES
- 3 switch foot pedal with panic button function on two steps.
(Sudden step on left pedal = clamping beam goes up immediately)
(Sudden step on middle pedal = folding beam and all axis stops immediately) - VERTICAL OR HORIZONTAL FRONT LIGHT BARRIERS
- For operator safety, front light barriers are located at the left and right front side of the machine, managed by safety plc and prevent unwanted interventions to avoid accidents. You can choose as horizontal or vertical or you can completely remove the light barriers from your configuration.
- ERFOLD BASIC CNC LINE BY LINE CONTROLLER SOFTWARE
- 15.6″ touchscreen PC based controller on swivel arm
- Line by line part programming by entering numerical values of the axes
- Creating, saving, loading parts with different names, materials and sheet thicknesses
- Open or drop hemming function
- Multi radius bending function
- 16 gb memory for unlimited receipt storage
- Manual axis controls, alarm and error indications, machine detailed parameters
- STANDARD TOOLS:
- STATION 1 – 4.92 inch HIGH SEGMENTED GOAT FOOT TOOLS
- 42CrMo4 grinded material, nose part is 60 RC laser surface hardened and whole body is darkened against corrosion and laser marked regarding the segment length and height
- Segmented between 1.18 – 19.68 inch lengths (2 pcs corner tools included)
- STATION 2 – SINGLE PIECE SHARP NOSE TOOL
(RECOMMENDED FOR LONG/PROFILE PARTS + RADIUS AND HEMMING PROCESS)- Grinded material, single piece, 30° nose angle.
- MANUAL FOLDING BEAM ADJUSTMENT
- Manual height adjustment of folding beam up to 3.14 inch according to the sheet thickness or bending point radius requested.
- Located in left and right side and should be adjusted equally on both sides
SPECIFICATIONS:
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MODEL
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MFA 2535
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Sheet Length
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100 in. (8.3 ft)
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Capacity
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Steel
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0.137 in.
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Stainless
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0.098 in.
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Aluminum
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0.196 in.
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Dimensions
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161 x 90.5 x 90.5 in.
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Weight
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15,653 lbs.
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TECHNICAL PARAMETERS OF 11 AXIS
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Combi Upper Beam
(Z axis) |
Opening height
(without tools) |
9.84 in.
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Motor Power (Servo)
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2 X 3,5 kW
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Transmission system
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Ballscrew spindle
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Clamping speed
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2.55 in.
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Combi beam rotation (180°) time
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10 sec
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Folding Beam (Y axis)
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Folding angle
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0 – 150°
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Motor Power
(Sew Eurodrive AC) |
2 X 4 kW
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Folding Speed
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70°/sec
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Folding Beam Height Adjustment
(A1-A2 axis) |
Adjustment height
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0 to 3.14 in.
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Control
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Manual
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Back gauge system
(X axis) |
Movement speed
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11.81 in. /sec
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Motor Power (Servo)
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750 W
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Positioning / repeatability accuracy
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+/- 0,1 mm
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Specifications are subject to change without notice.
NOTE: Data is provided by the manufacturer.
WARRANTY: 1 YEAR – Parts
OPTIONAL ITEMS – CALL FOR PRICE:
- 98.4 / 126 / 165.3 inch servo backgauge system upgrade with L / T / U shape sheet support table options.
- ERFOLD ADVANCED 2D/3D cnc graphic control software.
- Servo folding beam adjustment.
- Manual crowning system.
- Pneumatic quick goatfoot tool clamping.
- Segmented bottom or folding tools.
- ERFOLD ADVANCED 2D / 3D CNC GRAPHICAL CONTROL SOFTWARE
- 15.6″ touchscreen all-in one industrial pc controller on swivel arm
- 2D part editor: you can create a new bending programme by drawing or line by line and and visualize in 2D
- 3D editor: You can draw the parts in 3D or you can import 3D step/igs files over your offline software
- You can determine and change the bending sequence on the created part
- 3D simulation of bending to check for collisions and intervene if needed
- Capability of choosing material type, thickness, springback, shortening, bending correction and creating data base for every type of material or lot
- Tool library and edit: You can import, create by drawing and define new tools, save, recall or delete in the library
- Authorization levels with special passwords
- Real time simulated production page in which you can monitor all axes movements on 3D graphic view of the machine and also numerical values of the axes
- 16 GB hard disk space which allows you to save unlimited bending receipt or tool data
- Detailed alarm and parameters page
- MANUAL CROWNING SYSTEM
- On long and thin sheets, in order to prevent the banana shape bends, you just need to adjust the crowning between %25 and %100 to give more support from the middle side of the folding beam max 2,5 mm
- SERVO FOLDING BEAM ADJUSTMENT ( A1-A2 AXIS)
- By lowering your folding beam down, you can adjust your bending (pivot) point according to the sheet thickness or you can increase the radius of your bends
- LONGER RECTANGULAR SHEET SUPPORT TABLE
- 98.4 / 118 / 157.4 inch long rectangular sheet support table and back gauges
- Front side gauging arms + middle and back side triangle fingers up to 6 sectors
- Movable sliders for down flanges + steady side gauge
- L / T or U SHAPE SHEET SUPPORT TABLE (TO WORK FROM THE BACK SIDE)
- 118 / 59 inch or 157.4 / 59 inch long L or U shape sheet support table with ball casters.
- Front side gauging arms + middle and back side triangle fingers up to 6 sectors
- SEGMENTED LOWER BEAM AND FOLDING BEAM TOOLS
- Fully segmented lower beam and folding beam tools (2 sets upon choice)
- Segmentation widths are same with goat foot tool widths
- PNEUMATIC GOAT FOOT QUICK CLAMPING SYSTEM
- Eliminates the time for tool-setup. No time spent for screwing or unscrewing, just by turning one key, all tools are clamped or unclamped so that you can slide,remove or mount all goat foot tools just in seconds
- VACUUM TABLE WITH SUCTION CUPS
- Thanks to the suction cups placed on the front gauging group;
- Misalignment of the sheet is avoided.
- Dropping down of the sheet because of downwards flanges is avoided.
- No need to support the sheet anymore from the front side during multi radius bends.
- If the gauging side of the sheet is oval or can not be gauged well to the standard fingers/gauges,you do not need to adjust it again in each bending step.
